Oil filter has made new achievements in decolorization technology

In the research and development of oil filter, the oil filter used to filter the mechanical impurities and moisture of oil products has become a widely known technology. However, the decolorization of oil filter to make it closer to or even fully match the quality of the new oil is still a topic that many researchers keep exploring.

After continuous theoretical exploration and experimental operation, the company finally developed a new type of oil filter, which not only has the traditional function of removing impurities, moisture and harmful gases, but also has high-performance decolorization function.

After practical application, this decolorizing oil filter has the most obvious filtering effect and higher filtering accuracy. In line with modern industrial equipment for high precision oil demand.

How does an oil filter achieve this filtering effect? The engineer made the following introduction:

A. Operating principle of the oil filter: vacuum decompression, film atomization, three-dimensional flash evaporation, dehydration and emulsification breaking and micro-filter purification technology; the whole machine has no filter element, no filter plate and pure physical decolorization and odor removal;

B. Oil filter's action object: anti-wear hydraulic oil (black, red, white, etc.), mechanical oil (12#, 16#, 32#), light oil (diesel, kerosene, etc.) and other lubricants;

C. Vacuum separation system of oil filter: vacuum separation technology from Italy has been introduced, which is composed of atomizer, reactor, separation chamber, accumulator oil tank, exhaust chamber, foam eliminator, observation window and liquid level device.

(1) atomizer: atomize the oil into the vacuum separation system and spray it onto the reactor;

(2) reactor: composed of multiple rashig rings, let the oil mist sprayed on the reactor to form an oil film, so that the water in the oil, gas as far as possible to volatilize, greatly improve the efficiency of dehydration and degassing;

The separation chamber: located between the reactor and the fuel tank, the oil is separated again from the water, gas and oil when the oil runs in this section;

And gather the tank; Will separate the water, gas oil accumulation, by the exhaust pump discharge;

Extraction chamber: the water vapor and residual gas separated from the reactor and separation chamber are extracted from the vacuum separation system. Avoid redissolving water and gas in oil;

• antifoaming device: the use of Japanese omron device; Automatic elimination of oil bubbles in the oil, replace manual defoaming, so as to achieve online operation unattended;

Observation window: use toughened glass as observation mirror, replace plexiglass as observation mirror when the defect of depression deformation under high temperature and high vacuum conditions;

Realization of automatic level control device: being configured in and out of the oil automatic balance adjustment, constant oil filtration system to achieve the purpose of man-machine separation, and set up a high level and low level protection system;

'levies adopt complex three-dimensional flash evaporation system, thereby increasing the evaporation area and prolong the cleansing oil in vacuum separation system of evaporation time, greatly improve the dehydration (free water, micro water) degassing efficiency;

D. special filtration system of oil filter:

Under the action of interfacial tension friction, the oil produces a certain amount of metal iron foam, which cannot be solved by filtering (too much iron foam leads to frequent blocking of magnetic filter element). This system can absorb various sizes of iron foam, the capacity of pollution is the general magnetic filter 30 ~ 50 times. Electrostatic degaussing can effectively filter the gum, asphaltene and carbon residue of aging oil products (a major obstacle that cannot be solved by ordinary oil filters), which greatly improves the cleanliness of oil products.

E. The oil filter is equipped with an automatic backwashing system:

With back flush fast, clean, completely, especially for some special oil cleaning complex, must remove to cleaning process, as well as the groove part of the equipment cleaning, from the design of the device itself and pipe connection, on the basis of fully out of the past artificial problem caused by a variety of cleaning, give full consideration to the customers in the use of equipment in the process of encounter various difficulties.

F. Pure physical decolorization system of oil filter:

It is equipped with rotatable uniform heat mixing system (the key technology of decolorization) to absorb and remove impurities such as melanin which cannot be filtered

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